Smart gas sensors for better chemical detection

By Kate McAlpine
Michigan Engineering

Portable gas sensors can allow you to search for explosives, diagnose medical conditions through a patient’s breath, and decide whether it’s safe to stay in a mine. These devices do all this by identifying and measuring airborne chemicals, and a new, more sensitive, “smart” model is under development at the University of Michigan. The smart sensor could detect chemical weapon vapors or indicators of disease better than the current design. It also consumes less power, crucial for stretching battery life down a mineshaft or in isolated clinics.

In the “gold standard” method of gas detection, chemicals are separated before they are measured, said Xudong “Sherman” Fan, a professor in the Department of Biomedical Engineering.

“In a vapor mixture, it’s very difficult to tell chemicals apart,” he said.

The main advance of the sensor designed by Fan and his colleagues at U-M and the University of Missouri, Columbia, is a better approach to divvying up the chemicals. The researchers have demonstrated their concept on a table-top set-up, and they hope to produce a hand-held device in the future.

You can think of the different chemical vapors as tiny clouds, all overlapping in the original gas. In most gas sensors today, researchers separate the chemicals into smaller clouds by sending the gas through two tubes in sequence. A polymer coating on the inside of the first tube slows down heavier molecules, roughly separating the chemicals according to weight. The time it takes to get through the tube is the first clue to a chemical’s identity, Fan explained.

A pump and compressor collect gas from the first tube and then send it into the second tube at regular intervals. The second tube is typically coated with polar polymers, which are positively charged at one end and negatively charged at the other. This coating slows down polar gas molecules, allowing the non-polar molecules to pass through more quickly. With this second clue, the researchers can identify the chemicals in the gas.

As an example, a simple gas mixture might contain eight different chemicals that divide into three or four distinct clouds in the first tube. Ideally, the device would grab whole clouds and push them into the second tube for further separation. Instead, the traditional system’s pump and compressor chop up the clouds indiscriminately, pushing the next chunk of gas into the second tube every one to five seconds.

“It’s not very efficient and sometimes cannot completely separate those gas molecules,” said Fan. “We call our device ‘smart’ because we put a decision-making module between the two tubes.”

Xudong Fan contemplates the smart gas sensor experimental set-up in the lab. The decision-maker added by Fan’s group consists of a detector and computer that watch for the beginnings and ends of partially separated chemical clouds. Under its direction, the compressor only runs when there is a complete cloud to send through. In addition to consuming one-tenth to one-hundredth of the energy expended by the compressor in typical systems, this approach makes data analysis easier by keeping all molecules of one type together, said Jing Liu, a graduate student in Fan’s group.

“It can save a lot of power, so our system can be used in remote areas,” she said.

Because no gas can enter the second tube until the previous chunk has gone all the way through, the smart system takes up to twice as long to fully analyze the gas. However, adding alternative tubes for the second leg of the journey can get the system up to speed. Then, the decision-maker acts like a telephone operator.

“It can tell if one tube is ‘busy’ and send the gas to another line,” Fan said.

This way, the device never stops the flow of the gas from the first tube. These second tubes can be customized for separating specific gasses, made to various lengths and with different coatings. As an example, Fan suggested that a dedicated tube for sensing specific molecules could serve as a “hotline.”

“If we have suspicion that there are chemical weapon vapors, then we send that particular batch of molecules to this hotline,” said Fan. “It could identify them with really high sensitivity.”

Fan’s team will study these sophisticated setups in the future. For now, they have proven that their decision-maker can distribute gas between two secondary tubes. Their smart sensors fully identified gasses containing up to 20 different chemicals, as well as compounds emitted by plants.

The paper is titled “Adaptive two-dimensional micro-gas chromatography” and it appears in today’s issue of the journal Analytical Chemistry. This work was supported by the National Science Foundation (IOS 0946735) and the Center for Wireless Integrated Microsensing and Systems at the University of Michigan.


U-M developing wearable tech for disease monitoring

By Catherine June
Michigan Engineering

A new wearable vapor sensor being developed at the University of Michigan could one day offer continuous disease monitoring for patients with diabetes, high blood pressure, anemia or lung disease.

Wearable technologies, which include Google Glass and the Apple iWatch, are part of a booming market that’s expected to swell to $14 billion in the next four years.

The new sensor, which can detect airborne chemicals either exhaled or released through the skin, would likely be the first wearable to pick up a broad array of chemical, rather than physical, attributes. U-M researchers are working with the National Science Foundation’s Innovation Corps program to move the device from the lab to the marketplace.

“Each of these diseases has its own biomarkers that the device would be able to sense,” said Sherman Fan, a professor of biomedical engineering. “For diabetes, acetone is a marker, for example.”

Other chemicals it could detect include nitric oxide and oxygen, abnormal levels of which can point to conditions such as high blood pressure, anemia or lung disease.

Fan is developing the sensor with Zhaohui Zhong, an associate professor of electrical and computer engineering, and Girish Kulkarni, a doctoral candidate in electrical engineering. The researchers say their device is faster, smaller and more reliable than its counterparts, which today are much too big to be wearable. The new sensor can also detect a broader array of chemicals.

Beyond disease monitoring, the sensor has other applications. It would be able to register the presence of hazardous chemical leaks in a lab, or elsewhere, or provide data about air quality.

“With our platform technology, we can measure a variety of chemicals at the same time, or modify the device to target specific chemicals. There are limitless possibilities,” Zhong said.

To create their technology, the researchers took a unique approach to detecting molecules.

“Nanoelectronic sensors typically depend on detecting charge transfer between the sensor and a molecule in air or in solution,” Kulkarni said.

However, these previous techniques typically led to strong bonds between the molecules being detected and the sensor itself. That binding leads to slow detection rates.

“Instead of detecting molecular charge, we use a technique called heterodyne mixing, in which we look at the interaction between the dipoles associated with these molecules and the nanosensor at high frequencies,” Girish said.

This technique, made possible through the use of graphene, results in extremely fast response times of tenths of a second, as opposed to the tens or hundreds of seconds typical in existing technology. It also dramatically increases the device’s sensitivity. The sensor can detect molecules in sample sizes at a ratio of several parts per billion.

These nanoelectronic graphene vapor sensors can be completely embedded in a microgas chromatography system, which is the gold standard for vapor analysis, the researchers say. The entire microgas chromatography system can be integrated on a single chip with low power operation, and embedded in a badge-sized device that can be worn on the body to provide noninvasive and continuous monitoring of specific health conditions.

“We believe this device can be extremely beneficial to society,” Fan said.

The technology is described in the paper, “Graphene nanoelectronic heterodyne sensor for rapid and sensitive vapour detection,” which is published in Nature Communications.